Like everyone in the construction industry, Pacific Modern Homes, Inc. (PMHI) is
always looking for new developments in home building systems and alternative types
of materials.
We have studied the popular “solutions” currently available such as Steel Framing,
Stress Skin Foam Core Panels (which we actually manufactured in the late 1960’s),
Composite Lumber or Engineered Lumber (man made from wood chips or fibbers). With
regard to Steel Framing, we have been very concerned that potential problems with
steel are not properly resolved by most steel framing systems currently on the market.
In addition to the higher material costs, if you are considering steel framing in
lieu of wood framing, we would point out the following:
GALVANIC CORROSION: When other common metals are used in residential construction,
primarily copper water pipes, they cannot be in direct contact with galvanized metal
studs. Such contact will eventually lead to corrosion and deterioration of the two
materials.
THERMAL CONDUCTIVITY: Metal is a far better conductor of heat and cold than wood.
Hence, all metal studs in exterior walls must be insulated to avoid excess heat transfer
through the wall system and condensation damage on all interior surfaces of exterior
walls at the steel studs.
STRENGTH: Common metal framing members only exceed similar wood members in compression
and tension, not in deflection. Hence, metal members require more bracing to be of
equal value. (Simply hold a metal stud in one hand and a wood stud in the other and
shake them...you will understand this difference.)
NUMBER OF PARTS: To solve the problems listed above, a metal-framed building requires
more parts (which means increased costs in material and labor for assembly) than
a similar wood-framed building. For example, grommets are required to protect pipes
and wires passing through the metal stud.
STRUCTURAL FAILURE IN A FIRE: This is our primary concern. When any metal is exposed
to increased heat, such as temperatures common in a house fire, it will suddenly
fail structurally when it losses its temper. In contrast, wood will actually retain
its strength, even when burning, until it looses sufficient area to support itself.
Ask any firefighter about their concerns of fighting a fire in a metal-framed building.
Based upon our studies, it is our conclusion that Engineered Lumber, or Composite
Lumber, is the best alternative to solid lumber when you consider all of the factors.